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EDUCATION PORTAL
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A Closer Look at What Causes Fatigue & Microcracks
Fatigue is a hidden monster when it comes to critical metal parts. The key issue: the defect isn't always visible; sometimes it's just a few microns deep below the surface, waiting for enough load cycles to matter. And when it matters, that can result in part failure on critical systems, from orthopedic fixtures to aerospace engines.
Kirk Abolafia
1 hour ago10 min read


Medtech Part Volumes Are Climbing Faster Than Most Shops' Post-Processing Capacity
Robotic-assisted surgery, minimally invasive instruments, and drug delivery devices are all scaling part volume at once. Post-processing is the bottleneck they share. Stryker's Mako system has now been used in more than two million robotic-assisted procedures, and robotic-assisted orthopedic surgery remains the fastest-growing segment in the surgical robotics market. And that isn't a one-off data point: minimally invasive surgical instruments (MIS) are expanding near a 9.5% C
Kirk Abolafia
6 days ago7 min read


Why Doesn't Material Hardness Affect PECM as Much?
In conventional machining, one of the quickest, most pressing concerns is a given material's hardness because of so many potential problems. PECM largely avoids those challenges by being a non-contact and non-thermal methodology.
Kirk Abolafia
Jun 265 min read


The Science Behind Burrs (And PECM's Preventative Solution)
Burrs are direct evidence of mechanical failures found in most conventional manufacturing methods. PECM doesn't just act as a great deburring methodology but can be used to avoid burrs in the first place.
Kirk Abolafia
Jun 178 min read


Breaking down the Hidden Costs of Conventional Machining Methods
Conventional processes may look easy economics on paper, but the challenges from potential problems like tool changes, recast layers, HAZ and more can create tremendous financial burdens down the line. PECM sidesteps many of these issues at-scale.
Kirk Abolafia
Jun 46 min read


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